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Vapour absorption system, care and maintenance of refrigerators, defrosting, types of refrigerant units, their care and maintenance

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Vapour Absorption Refrigeration Systems: (VARS) belong to the class of vapor cycles similar to vapor compression refrigeration systems. However, unlike vapor compression refrigeration systems, the required input to absorption systems is in the form of heat. Hence these systems are also called heat operated or thermal energy-driven systems. Since conventional absorption systems use liquids for the absorption of refrigerant, these are also called as wet absorption systems. Since these systems run on low-grade thermal energy, they are preferred when low-grade energy such as waste heat or solar energy is available. As absorption systems use natural refrigerants such as water or ammonia they are environment-friendly. In the absorption refrigeration system, the refrigeration effect is produced mainly by the use of energy as heat. In such a

system, the refrigerant is usually dissolved in a liquid. A concentrated solution of ammonia is boiled in a vapor generator producing ammonia vapor at high pressure. The high-pressure ammonia vapor is fed to a condenser where it is condensed to liquid ammonia by rejecting energy as heat to the surroundings. Then, the liquid ammonia is throttled through a valve to low pressure. During throttling, ammonia is partially vaporized and its temperature decreases.

This low-temperature ammonia is fed to an evaporator where it is vaporized removing energy from the evaporator. Then this low-pressure ammonia vapor is absorbed in the weak solution of ammonia. The resulting strong ammonia solution is pumped back to the vapor generator and the cycle is completed. The COP of the absorption system can be evaluated by considering it as a combination of a heat pump and a heat engine

CARE AND MAINTENANCE OF REFRIGERATING UNITS

Regular cleaning and maintenance not only makes your equipment work more efficiently, but it also helps it last longer. When parts are worn and dirty, the unit runs more frequently causing more wear and tear on the parts. Eventually, the unit breaks down for good long before it should have.
Preventing these issues is simpler than you think. Call in a qualified refrigeration service company at least twice a year and up to once a month, depending on the load and usage of your equipment, to do the following tasks:

  • Clean evaporator and condenser coils
  • Check lines for condensation
  • Clean fan blades and inspect the fan motor
  • Check integrity of insulation
  • Check for air leaks through cracks, holes, and worn parts like gaskets and seals
  • Lubricate door hinges and handles
  • Check for loose electrical connections
  • Clear drain lines of debris
  • Check temperature and defrost settings and calibrate thermometers
  • Check filters on ice makers
  • Thoroughly clean all ice maker components

 

TYPES OF REFRIGERATING UNITS IN HOTEL INDUSTRY

The usual categories of refrigerating units employed in the hotel industry are:

  • Reach – in Units
  • Counter – top or table – top Units
  • Walk – in Units
  • Special – purpose Units

Each of the above-mentioned units can have both cooler and freezer sections in them. Some refrigerators are now divided into four zones to store different types of food. They are as follows:
Subzero (up to –18 degree Celsius) – Freezer Section
0 degree Celsius – Meat preservation Section
5 degree Celsius – Refrigerator
10 degree Celsius – Vegetables Section

Reach – in refrigerators

Coolers & Freezers – Capacities of such units are usually expressed in terms of the internal space volume (cubic metre) or in mass (Kg) of material being stored in it.
Typical interior temperature range for  cooler should be 4.4 degree Celsius to 7 degree Celsius and for a freezer should be -15 degree Celsius to -23 degree Celsius.

Vapour absorption system, care and maintenance of refrigerators, defrosting, types of refrigerant units, their care and maintenance 1

 

Counter top units

Small counter top refrigerators are frequently used to facilitate service.
They are usually coolers and have features similar to those of reach-in coolers but of much smaller size usually up to a size of 100 litres only.

Vapour absorption system, care and maintenance of refrigerators, defrosting, types of refrigerant units, their care and maintenance 2

 

Walk – in refrigeration system

As the name suggests, food operators can directly move into such units.
They are much bigger in size and height than walk – in refrigerators.
A typical size would be 4 X 5 X 3 m, or even more, or as lass as having a floor area of 2 sq. m..
They are normally custom built.

Vapour absorption system, care and maintenance of refrigerators, defrosting, types of refrigerant units, their care and maintenance 3

 

Special purpose units

Ice Cream Conservator and frozen food conservator: They are usually “well type” and open vertically through a lid. This minimizes heat loss as cool and heavy air inside cannot escape upward. They are usually maintained at temperatures between -23 to -18 degree Celsius.

Vapour absorption system, care and maintenance of refrigerators, defrosting, types of refrigerant units, their care and maintenance 4

Wet Fish Cabinets: They contain deep galvanized drawers in which fish can be embedded in ice. They keep moist storage conditions necessary for maintaining the quality of fish. They are usually maintained at temperatures between 0 to -2 degree Celsius.

Vapour absorption system, care and maintenance of refrigerators, defrosting, types of refrigerant units, their care and maintenance 5

 

Special purpose units

Display Cabinets: In many hotels, there is a refrigerated display cabinet kept in the dinning for the customers to choose varieties of meats for grilling. They are also used to display bakery products and desserts.
Bottle Coolers: They are used in dinning and are usually in bars. They are constructed in two ways. One is open refrigerated through type and the other is glass front cabinet type with hinged doors or sliding doors.
Ice makers:  Modern ice making machines need only to be connected to a cold water supply line. Water flows over a refrigerated plate and gets converted into a slab of ice. This slab of ice passes over a wire net which is electrically heated and the slab melts along the wire mesh and falls through the square holes as separate small cubes of ice.

Vapour absorption system, care and maintenance of refrigerators, defrosting, types of refrigerant units, their care and maintenance 6

Desirable properties of refrigerants

 

  • It should be non poisonous and non irritant.
  • It should be non flammable.
  • It should be chemically stable.
  • It should be non corrosive and should not react with the parts / components of the system.
  • It should have no objectionable odour or smell.
  • It should be easily and reliably detectable in case of leakage.
  • Its LH of vapourisation should be high so that quantity of high refrigerant can be minimized.
  • Its cost should be low.
  • It should be easily available.

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Syllabus BHM106

01 Maintenance

  1. Introduction
  2. Preventive and breakdown maintenance, comparisons
  3. Role & Importance of maintenance department in the hotel industry with emphasis on its relation with other departments of the hotel.
  4. Organization chart of maintenance department, duties and responsibilities of maintenance department

02 Fuels used in the catering industry

  1. Introduction
  2. Types of fuel used in catering industry; calorific value; comparative study of different fuels
  3. Calculation of amount of fuel required and cost.

03 Gas

  1. Introduction
  2. Heat terms and units; method of transfer
  3. LPG and its properties; principles of Bunsen burner, precautions to be taken while handling gas; low and high-pressure burners and their corresponding heat output
  4. Gas bank, location, different types of manifolds

04 Electricity

  1. Introduction
  2. Fundamentals of electricity, insulators, conductors, current, potential difference resistance, power, energy concepts; definitions, their units and relationships, AC and DC; single phase and three phases and its importance on equipment specifications
  3. Electric circuits, open circuits and close circuits, symbols of circuit elements, series and parallel connections, short circuits, fuses; MCB, earthing, the reason for placing switches on the live wire side.
  4. Electric wires and types of wiring
  5. Calculation of electric energy consumption of equipment, and safety precautions to be observed while using electric appliances.
  6. Types of lighting, different lighting devices, incandescent lamps, fluorescent lamps, other gas-discharged lamps, illumination, and units of illumination.
  7. External lighting
  8. Safety in handling electrical equipment

05 Water systems

  1. Introduction
  2. Water distribution system in a hotel
  3. Cold water systems in India
  4. Hardness of water, water softening, base exchange method
  5. Cold water cistern swimming pools
  6. Hot water supply system in hotels
  7. Flushing system, water taps, traps and closets.

06 Refrigeration & Air-conditioning

  1. Basic principles, latent heat, boiling point and its dependence on pressure, vapour compressor system of refrigeration and refrigerants.
  2. Vapour absorption system, care and maintenance of refrigerators, defrosting, types of refrigerant units, their care and maintenance.
  3. Conditions for comfort, relative humidity, humidification, dehumidifying, due point control, unit of air conditioning
  4. Window type air conditioner, central air conditioning, preventive maintenance
  5. Vertical transportation, elevators, escalators

07 Fire prevention and fire fighting system

  1. Classes of fire, methods of extinguishing fires (Demonstration)
  2.  Fire extinguishers, portable and stationery
  3.  Fire detectors and alarm
  4. Automatic fire detectors cum extinguishing devices
  5. Structural protection
  6. Legal requirements

08 Waste disposal and pollution control

  1. Solid and liquid waste, sullage and sewage, disposal of solid waste
  2.  Sewage treatment
  3. Pollution related to the hotel industry
  4. Water pollution, sewage pollution
  5. Air pollution, noise pollution, thermal pollution
  6. Legal Requirements

09 Safety

  1. Accident prevention
  2. Slips and falls
  3. Other safety topics

10 Security

11 Equipment replacement policy

  1. Introduction
  2. Circumstances under which equipment are replaced.
  3. Replacement policy of items which gradually deteriorates
  4. Replacement when the average annual cost is minimum
  5. Replacement when the present cost is minimum
  6. The economic replacement cycle for suddenly failing equipment

12 Audio-visual equipment

  1. Various audio-visual equipment used in hotel
  2. Care and cleaning of an overhead projector, slide projector, LCD and PowerPoint presentation units
  3. Maintenance of computers
  4. Care and cleaning of PC, CPU, Modem, UPS, Printer, Laptops
  5. Sensors – Various sensors used in different locations of a hotel – type, uses and cost-effectiveness

13 Contract maintenance

  1. Introduction
  2. The necessity of contract maintenance, advantages and disadvantages of contract maintenance
  3. Essential requirements of a contract, types of contract, their comparative advantages and disadvantages.
  4. Procedure for inviting and processing tenders, negotiating and finalizing